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Analysis of injection defects

In person

‌FURTHER INFORMATION AND REGISTRATION

It includes: course material, course certificate, access to the online campus and networking meals

Programme

Process problems: Filling problems
– Missing parts
– Burrs
– Flow lines
– Flow marks, snake lines, jetting marks
– Concentric flow lines, disc grooves
– Cold slug

Dimensional Problems: Contractions
– Contraction problems. Measures
– Suckback
– Deformations
– Vacuoles, cavities

Mechanical problems: Degradation
– Burnt/carbonised material. Diesel effect
– Degradation. Cracking
– Cracked parts. Cracks and crevices
– Delamination
– Blisters, bubbles
– Opacity and turbulence
– Lack of gloss

Process calculations
– Calculation of the time a material spends in the chamber. Results and actions
– Calculation of percentage of load used. Results and actions
– Practical exercises to be carried out by the student

Problems with appearance: Blemishes and streaks
– Black spots
– Burnt material stains
– Streaks from occluded air
– Moisture streaks: splashes
– Fibreglass streaks or gusts
– Dull spot (crown) near the sprue
– Whitish stains. Silver streaks
– Matt stains on sharp edges
– Contamination
– Discolouration

Interactive workshop: Creation of working groups to study and analyse physical samples
– Viewing and describing defects in real samples
– Study of their problems
– Discussion of possible solutions
– Possibility to bring own parts with defects for assessment
– Conclusions of the workshop

See the whole programme

Objectives

To delve into the causes and solutions of most of the defects in a plastic injection moulded part. Questions will be answered such as: What is the real source of the problem? Is it in the injection moulding machine? Is it in the mould? Is it a design problem? Is it the material? Is it the process parameters?

Aimed at

Technicians and professionals in the plastic injection sector, both transformers and consumers of plastic parts (automotive, packaging, medicine, etc.); mainly in the Production, Finishing, Development, Quality and Sales Departments.